| Task |
Short text |
Long text |
| 10 |
Identify Machine |
|
| 20 |
Clean grease nipple with lint free rag |
|
| 30 |
Prepare to Lubricate Machine |
CHECK THE COLOUR CODE. ONLY GREASE RUNNING MACHINERY Acoustic greasing is the default method. Using an Acoustic Grease gun or Ultrasonic Gun carry out greasing routines using the attached procedure (filed under Reference in attached documents to this job plan). The stated amounts of lubricant are the maximum calculated in gram; when used in conjunction with the acoustic equipment lubrication should be stopped at the point detailed in the attached greasing procedure. DO NOT EXCEED CALCULATED GREASE AMOUNTS. Traditional greasing methods may be used if acoustic gear is unavailable; in this case the stated amounts should be applied. Count the number of strokes and convert this to grams using the calibration data written on the gun. Stop greasing when the set quantity has been applied. Record the quantities of grease applied at each point on this work order and if acoustic greasing any changes in sound levels noted. |
| 40 |
Use Ultrasonic Grease Gun to apply grease; without exceeding recommended amount of grease to machine |
|
| 50 |
Apply recommended amount of grease to seals if applicable |
|
| 60 |
Clean excess and Check grease relief plug is clear of build up. |
|
| 70 |
Carry out visual inspection of the entire machine |
|
| 80 |
Complete Task ID's 10 to 70 for Brine Injection Pump Assemblies |
MOTOR Grease- Polyrex EM
Recommended Max: Drive End - 5g;
Non-Drive End - 5g
1st Stage Brine Injection Pump (A) Assembly
1st Stage Brine Injection Pump (B) Assembly
1st Stage Brine Injection Pump (C) Assembly
2nd Stage Brine Injection Pump (A) Assembly
2nd Stage Brine Injection Pump (B) Assembly
2nd Stage Brine Injection Pump (C) Assembly |
| 90 |
Complete Task ID's 10 to 70 for Cooling Tower Fan Motors |
MOTOR Grease- Polyrex EM
Recommended Max: Drive End - 6g;
Non-Drive End - 4g Cooling Tower Fan (A) Assembly
Cooling Tower Fan (B) Assembly
Cooling Tower Fan (C) Assembly
Cooling Tower Fan (D) Assembly
Cooling Tower Fan (E) Assembly
Cooling Tower Fan (F) Assembly
Cooling Tower Fan (G) Assembly
Cooling Tower Fan (H) Assembly
Cooling Tower Fan (I) Assembly
Cooling Tower Fan (J) Assembly |
| 100 |
Complete Task ID's 10 to 70 for Vacuum Pump Assemblies |
Vacuum Pump (40%) Assembly MOTOR Grease - Mobilith SHC 100
Recommended Max: Drive End - 6g;
Non-Drive End - 6g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 10g each;
2 x Seals - 2g each
Vacuum Pump (60%) Assembly
MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 15g each;
2 x Seals - 2g each
Vacuum Pump (80%) Assembly
MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460 Recommended Max:
2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460 Recommended Max:
2 x Bearings - 15g each;
2 x Seals - 2g each
Vacuum Pump (40%) Assembly
MOTOR Grease - Mobilith SHC 100
Recommended Max: Drive End - 6g;
Non-Drive End - 6g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 10g each;
2 x Seals - 2g each
Vacuum Pump (60%) Assembly
MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 15g each;
2 x Seals - 2g each
Vacuum Pump (80%) Assembly
MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460 Recommended Max:
2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460 Recommended Max:
2 x Bearings - 15g each;
2 x Seals - 2g each
Vacuum Pump (40%) Assembly MOTOR Grease - Mobilith SHC 100
Recommended Max: Drive End - 6g;
Non-Drive End - 6g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 10g each;
2 x Seals - 2g each
Vacuum Pump (60%) Assembly MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 15g each;
2 x Seals - 2g each
Vacuum Pump (80%) Assembly MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460 Recommended Max:
2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460 Recommended Max:
2 x Bearings - 15g each;
2 x Seals - 2g each
Vacuum Pump (40%) Assembly Grease - Mobilith SHC 100
Recommended Max: Drive End - 6g;
Non-Drive End - 6g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 10g each;
2 x Seals - 2g each
Vacuum Pump (60%) Assembly
MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460
Recommended Max: 2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460
Recommended Max: 2 x Bearings - 15g each;
2 x Seals - 2g each
Vacuum Pump (80%) Assembly
MOTOR Grease - Mobilith SHC 100 Recommended Max:
Drive End - 15g;
Non-Drive End - 9g
Gearbox Seal Grease - Mobilith SHC 460 Recommended Max:
2 x seals - 1g each
Vacuum Pump Grease - Mobilith SHC 460 Recommended Max:
2 x Bearings - 15g each;
2 x Seals - 2g each
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